Updates – coffee roasting

Roasting coffee on the Bullet R1: As mentioned earlier this site is “learning together”. So it’s work in progress and information gets updated.

Recent updates:

〈1〉
Drum speed on the page Roasting basics.
We have explored further what impact different drum speeds has.

〈2〉
Different ways of roasting on the page Roast Profiles
John-Paul from Canada, his strategy
Bob Werby, an update on his strategy

We miss to hear from some one roasting into Second Crack
– some one who have tried out different strategies and found whats taste the best.

〈3〉
Added to Roasting Basics:
A roaster typical has an optimum load – that gives the best stearing posibility and the least problems.

With a 1 kilo batch in the Bullet the beans reacts slower to changes and you need to use max-power; P9 and have no headspace do more .

With a 300 grams batch it responds too quickly (“fly around”, Albino calls it).

The longtime-Bullet owners who have payed attention to this report around 600-750 gram works the best.

Kenyans for a light roast

I have been exploring roasting Kenya beans.

Here I have used a high heat start and aimed for a really low ROR at First Crack. This is inspired by Michael de Renouards approach (see High heat post) and Tony Jacobsen (listen to podcast episode 4).

Kenya beans are typical large beans with high density. So they can tolerate high heat – and maybe need more heat to develop the core ?

To achieve the shift from high speed in the beginning to low in the end – you have to turn the heat down well in advance of the first crack (FC).

I just roasted two batches of Kenya like this. Both roasts hit first crack around 7 minutes. Both have a Maillard phase around 3,5 minutes (from yellow to FC start).

The first one, 400 grams, has higher speed (e.g. ROR) going into FC.
DT (development time) was 48 sek and it rose 2,7 C.
Thats an avarage ROR on 3,4 during DT.

Kiambara nr1 25juni

Number 2, 500 grams, has a lower speed/ROR.
DT was 1:49 min and it rose 1,7 C.
That gives an avg ROR at only 0,7 !

Kiambara nr2 25juni

I was afraid ROR at 0,7 degrees pr minute was too low. But no, this was the best roast. A really elegant acidity. A nice body. Much more interesting than number 1.

 

Note:
I cupped them after only 2 days after roasting. Thats early in my world. But I had to ship off the 500 grams batch to a friend. So I just wanted to check if it was acceptable. Normally with Kenyans I let them rest a couple of weeks before opening.

New podcast: episode 4

Do you go for high acidity or more body in your roast ? How do you roast a Kenya for a light espresso ? And how do you present your beloved coffee for the customers who dont know coffee ?

Episode 4 in the podcast Coffee Roasting Navigated is with Tony Jacobsen from Norway. He own a coffee shop and roastery in Trondheim.

As in episode 2 and 3 – I interview him about how he decides to stop the roast. He goes by bean temperature.

Listen to the interview here: http://coffeenavigated.net/podcast/episode-4/

Jacobsen and svart

Tony profil

 

Humidity project

How does the weather impact your roasting proces ? I have written about it in this post http://coffeenavigated.net/changing-weather/. But this is complicated stuff – many things influence. It would be great to explore further.

sun-rain-seaSo, I have started this project to collect data more systematic (pilot phase in June 2017). There might be a difference depending on the type of roaster. And in some climates the humidity varies more.

Would you like to join ? It will help you to know your conditions better.

NOTE: It requires that you often roast the same bean so you have a baseline on how it responds to your heat setting. This makes you able to tell when it behaves differently.

And it does take some effort to calculate the air water content from the relative humidity. And dedication to make registrations.

If so, write me on: therese@coffeenavigated.net

Moisture meter sh

I worked out a google sheet where all participants can fill in data. The challenge is to make a set-up that isn’t too complicated AND to exclude all the other factors that affect the roast. This will be refine here in June 2017 with the first participans (5 have already started).

Scheme weather roasting v3 2017

Preparation: mapping your weather situation

To evaluate when you got an extreme weather condition that affects your roast … you have to gather a picture of your “normal weather” or medium … so you can state “Today has more humidity in the air” and so.

We need both temperature and humidity.

Temperature
Regarding temperature you probably already have an idea. I live in Denmark. Most of the year the temperature is between 5°C and 15°C. So 20°C is higher than normal and 0°C is lower.

Humidity
The humidity is measured with a Moisture Meter. But it will only give the relative humidity. The warmer it gets the more water the air can hold. So 90% humidity at 25°C has a lot more water than 90% at 5°C. As this graph shows:

Rel vs abs humindity

So, to find what is extra high or low air water content where you live … you got to get both humidity and temperature data … and then calculate the water content by looking a the graph or using http://planetcalc.com/2167/

How to find humidity levels for your locations:

Step 1
Find the official weather station near you – where you can get both data from the day and historical data. Both temperature and relative humidity (has to be measured at the time and at the same place).

You can also use your own instruments to log these data. But good calibration is needed. Moisture meters can easily measure 15% wrongly. Therefor data from an official weather is better. But if you live to far away, it wont represent the conditions where you are.

Step 2
Select days through out the year that shows the variation where you live. Pick a low and high humidity day on cold winter days … and in spring/autumn … and in different kinds of warm summer days. Pick more days from warm summer days because the water content varies more at higher temperatures (if its 25 or 30 C)

If you have little variation through out the year, maybe 10 days is enough. Otherwiese use more.

Step 3
Insert the data for these days in the google spread sheet and calculate the absolute humidity. You can use this one http://planetcalc.com/2167/
It also takes in Barometric pressure, but it doesn’t have a big influence when being at the same location. But if you are located 3000 meters above sealevel this important to calculate the water content.

I have made an area in the spread sheet for this.

Step 4
When you got a good representation of how the weather varies at your location – then you can evaluate the limits; what is low water content where I live/what is high.

Maybee you start with one set of limits but then as you collect data on how it impacts your roast – then you adjust the limits.

Recording roast days

Makes notes both of days when the roasts behaves normal and when you suspect it to be affected by the weather – or when the weather is very different from normal. To get a full picture.

The impact on the roast relies on your evaluation compared with how the roast normally responds to the heat settings (the baseline).
Important: you should be aware if the first batch on the roaster needs more heat than the following – so this is eliminated from your evaluation of the weather impact.

The impact on the roast split up in to stages:
1) The start of the roast – how quickly do it get to yellowing point or First Crack ? Did the batch need more or less heat ?
2) Around First Crack start – here it’s normally nessecary to turn the heat down in advance to avoid to much rise in temperatur. Did you need to turn it more down than normal ? or less ?

To simplify things only note if you need more or less heat – or if it’s within normal range. In the comments you can note more details. Please do.

Then get weather data; outdoor temperature and relative humidity. Again calculate what that makes in Absolute humidity; grams water per cubic meter (m3).

Mark if the temperature and humidity is high than normal by coloring the value red.

Mark if the temperature and humidity is lower than normal by coloring the value red.

Leave it black if its in the normal range.

Weather notes

Roasting in changing weather conditions

It is well known that the weather makes a difference to the roasting process. The change of seasons. A clear sunny day versus humid rainy weather.

sun-rain-sea

At first you should think that the temperature was the only factor. But  more factors play a role – like humidity.

And each factor may influence different parts of the roasting proces. So it’s complex. And it easily gets confusing. It also depends on the type of roaster and ventilation.

I will not claim that I got hold of all factors affecting your roasting. But here I can mention some of the factors:

Temperature

At first you should think that the temperature was the only factor. It takes more energy to heat your beans in colder weather – the surroundings are colder and the air sucked into the roaster during the process is colder.

Also, what temperature do your beans have before roasting ? Does your bean storage change in temperature ?

Bean storage temperature
If your beans are 25°C and you heat them up to 200°C in 8-9 minutes, that is an average of 20°C per minute. If your beans instead is only 5°C, then there is a 20°C more “road” to heat up till 200°C – so that will take an extra minute to reach.

But temperature is not the only factor – the humidity also affects the roast.

Humidity

Humid air will transfer heat quicker than dry air. Water molecules transfer heat more efficiently than other air molecules, primarily Nitrogen and Oxygen.

So, if you have any airflow in your roaster: Air with higher water content will transfer heat quicker.

Have you tried being in a sauna compared a steam bath (also called Turkish Hamam) ? The steam bath is about 40°C, but the sauna is like 80-90°C. That’s because the heat in humid steam bath air will hit you much more efficient than the dry sauna air.

The roaster sucks in air from the outside during the roast. Even though you are roasting indoors the water content in the room is much affected by the weather outside.

 

Relative and Absolute humidity

But the air on a rainy day in summer doesnt have the same water content as a rainy day in the winter.

Lets compare a humid day at 1°C and at 25°C.

Moisture meter shThe humidity is measured with a Moisture Meter. But it will only give the relative humidity.

Relative humidity is the amount of moisture in the air compared to what the air can “hold” at that temperature.

 

As you see on the graph below; warmer air can hold more water than colder.

Rel vs abs humindity

When outside air is sucked into the roaster we need to know the absolute amount of water per volume air.

Lets look at high humidity, 100% (rainy weather):
At 25°C the air holds 23 grams water per m3.
At 1°C the air only holds 5 grams per m3

So if its 25°C outside and 100% humidity, there will be 4,5 times more water in the air sucked into the roaster … compared to 100% at 1°C.

As you can see on the graph, the difference in water content is much bigger at 25°C than around freezing point. So, in warm weather changing humidity makes a bigger difference: At 25°C a dry day with 30% humidity has 7 grams water … compared to a humid day at 90% has 21 grams of water.

You can see this on a cold glass of water. On a warm humid day quickly water will condense on the outside of the glass. Thats because the warm air contains a lot of water. But right by the cold glass, it gets cooled down and the reach “dew point” – and condense from water vapor into fluid water.

Dry or humid climate
From the graph you can also see that this has biggest impact at higher humidity. Here in Denmark we got high humidity (often above 80%). But if you live in a low humidity climate (like in the desert), look at the 10% curve on graph: the water content doesn’t change much at different temperatures.

 

Calculate your absolute humidity
If you want to observe this in relation with your roasting – you can either have a moisture meter in the room, close together with a thermometer … Or get data from an official weather station nearby.

And then calculate the absolute humidity – like with this one http://planetcalc.com/2167/
It also takes in Barometric pressure, but it doesn’t have a big influence.

Note: If you use your own moisture meter – good calibration is needed. Moisture meters can easily measure 15% wrongly.

roaster-door-dump-sh2

Impact on the roasting process

The factor when high absolute humidity makes heating during the roasting process more efficient:

So you don’t need as high charge temperature → Lower your

And you have to be extra careful around First Crack. In general, when approaching First Crack start you need to lower the heat to avoid to much rise in the Bean Temperature (if you got a ROR curve, you may have noticed a tendency to an increased ROR around First Crack, if you have not turned down the heat).

This goes faster at higher humidity, so you need to lower you heat even more.

Roaster Morten Riiskjær roast 150 tons of coffee a year, both on a 12 kilo gas roaster and on a 60 kilo automatic roaster (listen to him roasting by smell in the podcast from december 2016).
His says: “When the weather is both warm and humid – you really have to watch out because the roast quickly runs out of hand.”

If you would like to explore this join the humidity project http://coffeenavigated.net/humidity-project/

 

More factors

In general, lower water content in the air gives quicker drying … This should give a faster roast … But the question is if it has any significant importance ?

Then what about the Barometer pressure ? How does that affect the roast ? Roasters living in high altitudes says that affects the roasting.

…. So many things influence the roasting process

High heat start

Our roasting community here in Denmark is exploring a new approach on the Bullet R1 roaster.

15 of us were on a roasting course with Michael de Renouard from The Factory Roast Lab Copenhagen. He is a roasting consultant and travels the world teaching coffee roasting. In his own roastery he is roasting on a Loring. He roast quite light.

Refshaleoen kursus maj2017

Michael tried out the Bullet roaster. He thought it did well; no burned or smoked taste in the beans. And its possible to get the beans heated quickly. He likes that you can control heat and airflow separately.

He found that you could start out with high heat without the beans got scorched/burned. Preheat 200°C for a 700 grams batch and then P8 – leaving room to step up to P9 at then end of the ROR peak.

But this was for high density beans (high grown). Be aware that lower density beans, like brasil, need a lower preheat temperature. Steffen got a Costa Rica bean which gets burned if the preheat is more than 170°C.

The high heat makes a fast start on the roast. But if it doesn’t scorch the beans, then no problem. Michael focus on the lenght of the phase from yellow until First Crack start. Here he aims at 3 minutes and at the same time aim to bring ROR below 5 for the First Crack phase. To do this the heat must be turned down markedly.

 

Exploring the difference

Here Thomas Villars used the strategy on a etiopean bean. He thought it tasted better than earlier roasts of the same bean. Despite FC starts as early as 5:23 min.

New strategy:

Villars Homa rist 13majIn general a fast roast like this gives more “clarity” in the taste – and less body. Here the “middle phase” – from yellow to FC start – is 2:15 minutes long. It should give more body to prolong this phase.

Earlier Thomas roasted the same bean like this:

Villars Homa 30apr

Update 2 months later:
Thomas has continued this new strategy. He like his coffees better now.

 

There are many approaches in coffee roasting. Don’t take this website as the only way to do it. Just take it as inspiration – and explore for your self what suits your taste.

Repeating a roast profile

If you made a good roast, you likely want to repeat it 🙂 But thats not easy to do accurately because so much influence a roast.

Steffen from KaffeRist do it often. Here he made 7 repeated roast of the same bean – trying to make the same roast profile. All done in a row.

You can see how the curves doesn’t overlay completely. And First Crack (FC) starts at different times and temperatures.

Steffens 7 gentagne rist april2017

He roast on a Bullet R1 roaster. The software got a PlayBack function that repeats the settings of preheat, power and fan during from the roast you want to repeat.

But the same settings doesn’t give the same profile even though it’s the same bean and the same batch size. So during the roast Steffen overrules the automatic settings. The ROR curve is the best way to see where the Bean temperature (BT) is heading – to adjust in time.

And then he listens for the First Crack (FC) start every time. And aim to make the development from FC start the same every time: regarding time and temperature rise.

Roast by color

My podcast Coffee Roasting Navigated is about the different approaches in coffee roasting. We start by exploring the different ways to decide how to stop the roast.

In episode 3 it is about roasting to a certain color. We are at a roasting course with Morten Münchow from CoffeeMind. I have called the episode “Roasting by color” but Morten focuses on more than the bean color to make a good roast.

Listen at http://coffeenavigated.net/podcast/episode-3-roasting-by-color

Fil 12-12-2016 10.14.41Color change during the roast – samples taken out each minute of the roast.

Fil 10-02-2017 09.51.15Roasting class with Morten Münchow (on the right) from CoffeeMind.

Fil 10-02-2017 09.52.47Color and Agtron measurements of different batches.
Here you can see that #6 is darker than #5 – which is reflected in the Agtron values: #6 was 75 and #5 was 84.

 

Roasting by smell

How do you decide when to stop the roast ? Once, I asked roaster Morten Riiskjær this question. He said by smell. The smell of onion has to be over before stopping.

He has been roasting coffee for 7 years. I visited him in the roastery to try to pick up what he could smell during a roast. He also looks at the bean surface.

Hear Morten talk about it in episode 2 in the podcast Coffee Roasting Navigated http://coffeenavigated.net/podcast/2-roasting-by-smell/

fil-29-11-2016-16-38-45

fil-29-11-2016-16-43-56

fil-29-11-2016-16-42-12

fil-29-11-2016-16-44-48

fil-29-11-2016-16-42-58

 

 

When do First Crack start ?

The onset of First Crack (FC / 1st crack) is an important control point in the roast of coffee. Rapid development takes place in the taste from here on. First crack is when the beans expand and make a noice like the crack of a thin branch.

But all the beans do not crack right at the same time. First one, then quiet, then another. But at some points lots are cracking. So when should you call the time ? Was it a 9:15 or 9:40 minutes ?

Another thing that makes it difficult is the background noice: the noice of the roaster and the beans hitting the drum. So its difficult to hear the cracks.

Try listen to this sound bite … Make you own notes before reading on

fbflyer16dec

 

I will make a podcast episode about it some time. Listen to the other episodes in the podcast Coffee Roasting Navigated.

Some beans have a more clear FC start than others. A late FC (like more than 13 minutes) will tend to make a weaker crack. Low density beans tend to make weaker crack.

 

 

I asked in a roaster group on Facebook (click on the picture to see a bigger size):

when-first-crack-dec2016

Around 0:15 into the sound bite, I also was thinking: “is it starting now ?” But then it silenced, so No.

Then there is one clear snap around 0:55. But I need more of a roll of cracks to say that it has started.

So I would also say around 1 minute.

fil-07-12-2016-11-38-35Here I stand with a stethoscope to hear the onset better. It works best through air – and not on metal or glass window. On this roaster I took out the trier and fittet the stethoscope on.

Photo by Morten Münchow, CoffeeMind.

 

Sound analysis

Research has been done on the sounds during coffee roasting by P.S. Wilson. In his article “Coffee roasting acoustics” he concludes:

> Near the end of the roasting process, sounds known as first crack exhibit a higher acoustic amplitude than sounds emitted later, known as second crack. First crack emits more low frequency energy than second crack.

Link to article: http://asa.scitation.org/doi/full/10.1121/1.4874355

 

Taste preferences

When you get advice from other roasters … and in particular if you want to repeat a roast profile from others … its important to know their taste preference.

What roast degree do they prefer ? Clairity or full bodied ? What kind of aromas ? Acidity ? Sweetness ?

itunes-logo1

We dont like the same things in coffee. But also; we dont notice the same things in the taste ! So much is going on in the taste of coffee – we notice what we focus on.

Some immediately notice bitterness. If the coffee has any bitterness they dont like it. Maybe they like a light roast with clairity and fruit/flowers aromas. And prefer no roasted or burnt flavours at all.

Others only like coffee with solid burnt flavours, but really dont pay attention to bitterness. Thats in the darker roaster end. They find the light roast thin and missing what good coffee should taste like.

 

espresso-henrik-therese-1

This is Henrik and me (Therese). He loves very dark roasted coffee – like they do in Italy.

I find it tastes like a car workshop and awful burnt. I dont like it. But its fun to explore some times.

 

Normally I roast quite light (in the range of 1 minute from 1st crack start). But I am not at the lightest end of the scale. Coffee roasters like The Coffee Collective here in Denmark and Tim Wendelboe in Norway are a bit lighter than me.

 

riste-farveskift-ida-kofodPhoto by Ida Kofod from Kontra Coffee.

She took out a sample each minut during a 14 minute roast – to show the color change.

 

 

 

 

George Stavrinou from the Bullet community (he is a Bullet owner in Australia) asked me; what I was trying to achieve with my roast profiles regarding to taste.

To me the most important is:
1) Balanced taste and avoiding bad taste (bitterness, cardbord, burns and so on)
2) Get big aroma. In light roast I get a certain kind of grand aroma, that I can’t associate with a specific food/flower/whatever. But that is high up and stays as a pleasant aftertaste in the mouth for a long time. This I dont find in darker roasts.

To me a little acidity is okay. But not too much.

la-cabra-2

Good and bad tasting of the same bean

Here is an example of a good tasting and bad tasting coffee of the same bean. Much in the roast profile are alike, but not all the way. What causes the difference in taste ?

The bean is a high grown washed arabica from Uganda, the Mount Elgon mountain or the border to Kenya.

The good tasting, 400 grams, by Therese

mt-elgon-great-2016-11-21-05-29-00Taste: no burn flavour, no bitternes, nice round, full body and big nice aroma

I roasted it again 9 days later. First the the curves were very close. But after 5,5 minutes the ROR levels differed. Here both curves:

Two roast of the same bean Mt Elgon nov2016

The higher ROR level here gave an earlier FC; at 7 minutes in the second roast where as the first had 8:45 min.

mt-elgon-notgood-2016-11-30-06-39-48

This coffee didn’t taste good to me. It had bitterness and burned taste. And not a big aroma.

 

What could be causing this difference in taste ?

Alike elements
The development-% was around 24% for both (the time after FC related to total roast time). And weightloss was about the same: 14,3 and 14,5%

Development time (DT) was 2:44 minutes for the good one. The bad with more burned taste you would expect to be roasted longer, but no, its roasted a bit shorter: the DT was only 2:19 minutes.

 

3 possible explanations for the burnt taste

(1)
A higher temperature rise in the bad one: 12°Celcius (and BT ended on 181°C) … where as the good one only rose 6-8°C (to end-BT at 175°C).

(2)
When entering First Crack the bad one had a ROR around 10°C pr min. Whereas the good one was around 5. The general recommandation is to be at the 5°C level and not as high as 10°C when entering FC and for the rest of the roast.

(3)
The amrican roaster Rob Hoos talks about the importance of the middle phase: from yellow point to FC start (see his book “Modulating the flavor profile of coffee“). He calls it the Maillard phase. In these two roasts the drying phase up untill yellow point are not that far apart: 4:00 and 3:45. But the lenght of this middle phase is 3 minutes for the bad one, and 5 minutes for the good one.

 

Martin Kjeldsen roast of the same bean

Martin Kjeldsen lives in different part of Denmark, but we got the same bean – and the same roaster, the Bullet. The bean is from Uganda from Mount Elgon (on the border to Kenya).

Martin have also roasted the bean several times. This is his best tasting batch:

500 grams, preheat 185°C

kjeldsen-mt-elgon-2min20sek-okt2016

Martins bacth was roasted 2 minutes from FC start to end-BT at 192°C. Min good one was roasted 2:45 min and to BT 175°C. But our bean probes do not measure alike. Notice the difference in FC starts. Martin at 182°C. Mine at 167°C and 169°C.

 

Read more under Roast profiles.